The CADDLE Journal

On geometry, reuse, and the cost of what you’ve already built.

Field notes on part proliferation, geometric search, should-cost, and keeping engineering knowledge inside your network — written for the people who actually run CAD libraries.

The hidden cost of duplicate parts in your CAD library

Engineers spend up to a third of their time searching for information — and re-creating parts that already exist is near the top of the list. Here is what a single duplicate actually costs, why it keeps happening, and why most shape-search tools never solved it in practice.

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Part proliferation: causes, costs, and how to reduce it

The uncontrolled growth of part numbers is one of the most expensive, least-measured problems in product development — and it compounds. A complete guide to the causes, the full cost, and the five changes that actually reduce it.

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Geometric search explained: how shape-based CAD search works

Shape search matches the geometry of a part instead of its filename or metadata. A step-by-step look at how the technology works — normalization, signatures, indexing, ranking — and why machine learning changed what it can do.

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Why filename search fails engineers (and shape search doesn’t)

Filename search doesn't search your parts — it searches the labels people were too busy to assign consistently. The five ways it breaks, and why shape search answers a fundamentally different and more useful question.

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ITAR, the cloud, and your CAD library

A CAD file can be ITAR-controlled technical data, and under export-control rules even showing it to the wrong person can be a violation. Why cloud tools hit a wall in these environments, and what on-premise architecture actually requires.

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Building a part reuse culture that actually sticks

You don't get a reuse culture by telling engineers to value reuse — you get it by making reuse faster than recreation. The four pillars that make it stick, a staged rollout, and the mistakes that sink these programs.

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PLM shape search vs. a standalone tool: which fits you

PLM-integrated shape search or a standalone CAD-neutral tool? An honest comparison — including why the bundled module so often goes unused, and why deployment architecture, not features, is the deciding factor for controlled libraries.

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How to run a duplicate-parts audit on your CAD library

Suspicion that 'we probably have duplicates' doesn't fund anything. A practical step-by-step guide to scoping an audit, defining and clustering duplicates, scoring the savings, and consolidating safely through a governed process.

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Geometric should-cost: estimating manufacturing cost from CAD

A part's cost drivers — complexity, tolerances, features — are overwhelmingly geometric, which makes the CAD model the natural input for should-cost analysis. How it works, where it pays off, and why it's adjacent to part search.

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What is a geometric data warehouse?

Every other corporate function has a queryable system of record; engineering has network folders. The case for a geometric data warehouse — the layer that makes a company's entire geometry searchable, analyzable, and the foundation for everything from reuse to cost to AI.

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